BFI
Fields of Activity / Thermal Process Technology and Automation / Throughput optimisation in rolling mills
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Throughput optimisation in rolling mills
  
Dr.-Ing. A. Queck • Tel: 0211 / 6707 - 290 • E-Mail: andreas.queck@bfi.de
 


Durchsatzoptimierung_oben
 



 


Situation
• Inadequate monitoring of the rolling process throughout the rolling mill
• Disturbances and malfunctions in rolling mills dealt with only manually,
   few alternative courses of action
• Imprecise prediction of the course of production

Solution
• Equipment of the rolling mill with additional temperature measuring points
• Simulation of time-discrete material throughput
• Statistical analysis of the system performance
• Increase of the material throughput, based on temperature optimisation and
  coupling of all the process steps

Benefits
• Reconstruction of events
• Better utilisation of the rolling mill capacity
• Coupling of work processes in case of interruptions, thereby less wear,
   better quality and optimised throughput
• Energy saving through improved product flow