BFI
Fields of Activity / Plating and Surface Finishing / Tribology
VDEh-  
Betriebsforschungsinstitut  
Fields of Activity  
Process Automation  
Steelmaking  
Process Chemistry and  
Metallurgy  
Process and Plant  
Automation  
Plant and  
System Technology  
Plating and  
Surface Finishing  
Surface and  
Wear Technology  
Water Technology and  
Water Management  
Fluid Mechanics  
Gas Management and  
Industrial Furnace Technology  
Thermal Process Technology  
and Automation  
Measuring Techniques  
Metallurgical Processes  
Measuring and  
Testing Technology  
Quality and  
Information Technologies  
Services & Products  
Patents and Licensees   
Vacancies  
Diploma Thesis Opportunities  
Publications  
Links  
Tribology
  
Dipl.-Ing. T. Reichardt • Tel: 0211 / 6707 - 308 • E-Mail: tilo.reichhardt@bfi.de
 




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Situation
• Hot rolling: Frequent work roll changes caused by measuring quality
  requirements 
• Increasing expenditure for energy and water
• Quality of cold rolling emulsions and oils relevant for product quality
  and productivity
• Control and prevention of contamination of emulsions and oils 
  during production
• High expenditure for disposal of used emulsions and oils
• Low level knowledge about deterioration properties of rolling oils
  and emulsions
• Tool life and quality important for the quality of the products surface 

BFI solution
• Examination and modelling of oil and emulsion behaviour
• Conception and benchmarking for lubricant treatment
• Compounds for reycling and maintenance of lubricants and coolants
• Hot rolling increase of work roll life time by optimized cooling water and
  lubricant application
• Benchmark and care of cooling systems with lubricant application process 
• Application of nanoscale solids in lubricants

Service and equipment
• Cooling water and lubricant quality analysis
• Examination of operating performance of oils and emulsions
• Individual lubricant application in hot rolling process
• Innovative care and treatment of lubricant and coolant
• Optimization of existing concepts and implementation of modern concepts
  for cooling at hot rooling
• Screening units for simulation of lubricant deterioration
• Strong field magnetic separator for maintenance of coolant and
  lubricant loops