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Situation • Hot rolling: Frequent work roll changes caused by measuring quality requirements • Increasing expenditure for energy and water • Quality of cold rolling emulsions and oils relevant for product quality and productivity • Control and prevention of contamination of emulsions and oils during production • High expenditure for disposal of used emulsions and oils • Low level knowledge about deterioration properties of rolling oils and emulsions • Tool life and quality important for the quality of the products surface
BFI solution • Examination and modelling of oil and emulsion behaviour • Conception and benchmarking for lubricant treatment • Compounds for reycling and maintenance of lubricants and coolants • Hot rolling increase of work roll life time by optimized cooling water and lubricant application • Benchmark and care of cooling systems with lubricant application process • Application of nanoscale solids in lubricants
Service and equipment • Cooling water and lubricant quality analysis • Examination of operating performance of oils and emulsions • Individual lubricant application in hot rolling process • Innovative care and treatment of lubricant and coolant • Optimization of existing concepts and implementation of modern concepts for cooling at hot rooling • Screening units for simulation of lubricant deterioration • Strong field magnetic separator for maintenance of coolant and lubricant loops |