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The main purpose of ladle furnace treatment
is to ensure that the molten steel has the required
temperature when the ladle is taken over at downstream
secondary metallurgy units or at a continuous caster.
A dynamic process model has been developed for the
on-line calculation of the temperature during the treatment
and for controlling the electrical energy input. The remaining
required energy input is calculated as a function of the
target takeover temperature and time of takeover at the
downstream unit. The temperature losses expected as a
result of as yet unperformed process steps, such as alloying,
stirring or desulphurisation, are taken into account within the
scope of a dynamic prediction. Depending on the time still
available, the model determines the optimum heating rate at
the appropriate voltage level required for the electrical energy
input.
Besides the temperature of the melt, the steel analysis is
also calculated on-line, based on the influences of alloying
element additions and desulphurisation.
Accuracy of the process model (standard deviation of the modelling error)
| Sulphur content |
8 ppm |
| Temperature |
4 K | |