BFI
Fields of Activity / Water Technology and Water Management / Cooling water and lubricant application
VDEh-  
Betriebsforschungsinstitut  
Fields of Activity  
Process Automation  
Steelmaking  
Process Chemistry and  
Metallurgy  
Process and Plant  
Automation  
Plant and  
System Technology  
Plating and  
Surface Finishing  
Surface and  
Wear Technology  
Water Technology and  
Water Management  
Fluid Mechanics  
Gas Management and  
Industrial Furnace Technology  
Thermal Process Technology  
and Automation  
Measuring Techniques  
Metallurgical Processes  
Measuring and  
Testing Technology  
Quality and  
Information Technologies  
Services & Products  
Patents and Licensees   
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Diploma Thesis Opportunities  
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Links  
Cooling water and lubricant application
  
Dipl.-Ing. T. Reichardt • Tel: 0211 / 6707 - 308 • E-Mail: tilo.reichhardt@bfi.de
 




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Situation
• Hot rolling: Frequent work roll changes caused by measuring quality
  requirements 
• Increasing expenditure for energy and water
• Quality of cold rolling emulsions and oils relevant for product quality
  and productivity
• Control and prevention of contamination of emulsions and oils 
  during production
• High expenditure for disposal of used emulsions and oils
• Low level knowledge about agenig properties of rolling oils and emulsions

BFI solution
• Examination and modelling of oil and emulsion behaviour
• Conception and benchmarking for lubricant treatment
• Economic dewatering from used emulsions in counter current reactor
• Compounds for reycling and disposal
• Organic waste water treatment
• Effluent free manufacture
• Hot rolling increase of work roll life time by optimized cooling water and
  lubricant application
• Benchmark and care of cooling systems with lubricant application process 

Service and equipment
• Cooling water and lubricant quality
• Examination of operating performance of oils and emulsions
• Splitting and conditioning of used emulsions in counter current reactor
• Detection and prevention of bioactivity in emulsion systems
• Individual lubricant application in hot rolling process
• Innovative care and treatment of coolant and lubricant
• Optimization of existing concepts and implementation of modern concepts
  for cooling at hot rooling