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Situation • Hot rolling: Frequent work roll changes caused by measuring quality requirements • Increasing expenditure for energy and water • Quality of cold rolling emulsions and oils relevant for product quality and productivity • Control and prevention of contamination of emulsions and oils during production • High expenditure for disposal of used emulsions and oils • Low level knowledge about agenig properties of rolling oils and emulsions
BFI solution • Examination and modelling of oil and emulsion behaviour • Conception and benchmarking for lubricant treatment • Economic dewatering from used emulsions in counter current reactor • Compounds for reycling and disposal • Organic waste water treatment • Effluent free manufacture • Hot rolling increase of work roll life time by optimized cooling water and lubricant application • Benchmark and care of cooling systems with lubricant application process
Service and equipment • Cooling water and lubricant quality • Examination of operating performance of oils and emulsions • Splitting and conditioning of used emulsions in counter current reactor • Detection and prevention of bioactivity in emulsion systems • Individual lubricant application in hot rolling process • Innovative care and treatment of coolant and lubricant • Optimization of existing concepts and implementation of modern concepts for cooling at hot rooling
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