H2-DisTherPro – Avoidance of CO2 emissions in the steel industry by utilzing of hydrogen in batch-type thermoprocess plants on the example of batch annealing

  • Initial situation
    • The demand for natural gas in German iron and steel production is around 20.8 TWh. This corresponds to energy-related CO2 emissions of around 4.2 million tCO2/a.
    • Climate-neutral steel production (“Green Steel”) to be achieved by 2045
    • “green” hydrogen – the energy carrier of the future – can be used to substitute fossil fuel gases and co-product gases
  • Project goals
    • Using the example of a batch annealing system, hydrogen is to be used for heating to enable CO2-free/low-emission production
    • Reduction of the energy demand by increasing the energy efficiency of thermoprocessing plants (reduction of the exhaust gas volume flow, increase of the adiabatic combustion temperature, increase of the combustion efficiency, increase of the heat transfer)
    • Transferability to other thermoprocessing plants is to be ensured through simulation and modelling
    • Guarantee of safe operation under the changed boundary conditions
    • Ensuring consistently high product quality
    • Development of a supply and utilisation concept for the efficient use of H2
  • Innovative approach
    • First-time use of up to 100 % hydrogen for heating batch annealing systems
    • Demand scenarios & Supply concepts (generation, storage, transport)
    • Safety-related/constructive adaptations
    • Modelling of the discontinuous annealing process with hydrogen heating; use of numerical simulation (CFD)
    • Long-term testing of hydrogen utilization on selected annealing hoods
    • Modification/adaptations of the plant
    • Gradual increase of the hydrogen content in the fuel gas
  • Possible benefits for industry
    • Compilation of potentials and obstacles for the efficient and cost-effective use of hydrogen technology
    • Safety concepts
    • Cost analysis
    • CO2 balance of the production chain within the framework of an LCA to illustrate the actual CO2 savings
    • Catalogue of measures or roadmap for the conversion from natural gas to oxygen
    • CO2 savings of approx. 350 ktCO2 at bonnet annealing plants in Germany

Funding source: Federal Ministry of Education and Climate Protection (The joint project is a research project within the 7th Energy Research Programme).





Longlife Tuyere – New improved blast furnace tuyeres

Initial situation: Burning of tuyeres is the most common cause of unplanned shutdowns of blast furnaces A total non-productive energy […]

TotOptLis – Through-process optimisation of liquid steelmaking

Initial situation: Process control in secondary metallurgy is based on static operating instructions and manual interventions, taking into account measurements […]

Mikrokaltschmieden – Application of machine hammer peening on profiled rolls for wear reduction and improvement of the surface quality and dimensional stability of hot-rolled profiles

Situation: Partially high wear rates can appear at hot rolling of profiles due to thermal and mechanical stresses. High mechanical […]

SafeDewPoint – Acid dew point and corrosion sensors for dynamic waste heat recovery from steel mill flue gases

During combustion of steel mill gases acid dew point temperature varies strongly. SafeDewPoint aims to recover waste heat in hot […]