Projects

Projects from topic Circular Economy

INSPIREWATER – Innovative Solutions in the Process Industry for next generation Resource Efficient Water management

Initial situation Process related intake of scale, formation of hardness and salting (rolling mill cooling water) or metals in pickling […]

RekCarb – Upcycle of carbon containing residuals and by-products through recrystallisation in molten metals

Initial Situation: Surplus of C-residuals Many carbon containing residuals are yet either burned or landfilled The chemical potential of carbon […]

HiJetRod Pilot – Resource-efficient hydromechanical descaling system for wire coils

Initial situation Descaling of stainless steel wire requires several pickling steps with high consumption of chemicals and long treatment time. […]

MiningWater – Mining water recovery using innovative technologies for saving fresh water

Initial situation Conflicts of water use due to increasing water demand from population growth and industrial development combined with inadequate […]

Projects from topic Co2 reduction and energy efficiency

AdaptEAF – Adaptive EAF on-line control for improved energetic efficiency

Initial situation: Properties of scrap used as charge material for EAF steelmaking are changing with time regarding composition, yield, energy […]

INCERV – Ceramic hot gas fans

Initial situation: Use of metallic fans is only possible to a limited extent due to high temperature values in industrial […]

SimulEAF – Optimization of the processes in the electric arc furnace

Initial situation: The complete simulation of the complex processes in the electric arc furnace requires a previously uncontrolled numerical effort. […]

ReflexRolle – Development of a reflecting, anti-adhesive Coating for furnace rollers

Within the planned research project a reflective and anti-adhesive coating will be developed for water-cooled furnace rolls in strip galvanizing […]

Projects from topic Industry 4.0 and Measurement

Remocoal – Real Time Monitoring of coal composition in closed systems for fast process control at the blast furnace

Within the project the Pulsed Fast and Thermal Neutron Analysis (PFTNA) technology will be modified, calibrated and applied in a […]

DynaWater4.0 – Dynamic value creation networks through digital collaboration between industrial water management and production

Initial situation Automation, networking and digital technologies are transformation drivers of process water treatment Coordination of production processes and process […]

Quality4.0 – Transparent product quality supervision in the age of Industry 4.0

Situation: Progressive digitalization is changing the game of many industrial sectors. One of the main aspects of todays’ Industry 4.0 […]

IConSys – Improved quality management in flat steel production

Initial situation DSS developed during DECFLAQ project is successful running since 2007 at ThyssenKrupp Rasselstein Operators are supported to check […]

Projects from topic Process Optimization

Electroless nickel dispersion coating for wear protection

Situation: Tool wear occurs during cutting and forming Temperature gradients and deviations Mechanical stresses Abrasion and surface fatigue Solution: Development […]

HEROLL – Prevention of hydrogen embrittlement of cold rolling rolls by improved work roll material and lubricant configuration

Situation: Increasing number of cold rolling work rolls failures, induced through hydrogen. Damages and/or failures can also cause dangerous explosions […]

HiperScale – High performance hot rolling process through steel grade-dependent influencing of the scale formation and flexible descaling control

Initial situation: Scale formation during reheating leads to material losses. Poor descalability and scale residuals lead to surface impairments and […]

ReduHeatLoss – Reduction of Heat Losses during Hot Rolling of Long Products

The aim of ReduHeatLoss is to minimise heat losses of hot rolled long products along the rolling process. Many studies […]