Brammen-Stranggußanlage

Solutions

Intelligent and flexible management of production and manufacturing processes was always of central importance to our industrial research partners long before Industry 4.0 became the new paradigm. One of the main reasons for this is that continuous optimisation and further development make substantial contributions to safeguarding their technological leadership while helping to offset the disadvantages that they face in global competition due to their locations in Germany and Europe. In this context, we propose tailored technical solutions to the process industry that we offer either as turnkey solutions, development work or as services. Our promise of service includes the integration of our solutions into existing industrial and production workflows with the goal of assuring trouble-free operation of production processes in practice and so making the added value of our results directly visible.

 

Get in contact with us. Our portfolio is sure to offer new possibilities that will help you to enhance your production and manufacturing operations and achieve lasting improvements in your products and processes.

Solutions from topic Circular Economy

On-line measurement of acid and metal salt concentration in pickling baths

Initial situation: The targeted adjustment of the optimum concentrations of free acid fractions and metals in industrial steel pickling baths […]

DynAcid – Online concentration monitoring in pickling baths

Initial situation: The targeted adjustment of the optimum concentrations of free acid fractions and metals in industrial steel pickling baths […]

Recycling of process residues by injection into metallurgical processes

Initial situation: Fine-grained process residues (eg filter dust or dried sludge) often contain considerable amounts of metals, alloying components and […]

Chemical-free deposition of magnetic particles from liquid process media

Initial situation: In the iron, steel and metal processing industry, the input of metallic particles (for example, scale) into various […]

Solutions from topic Co2 reduction and energy efficiency

Hydrogen for a low CO2 steel production

As the steel industry is responsible for around 6 % of the global anthropogenic CO2 emissions, it has a high […]

Thermography for energy monitoring of products and processes

With the aid of thermocameras, temperatures and energy losses of products and aggregates can be visualized Your goals: Non-contact detection […]

1 MW pilot plant

Your goals: Examination of burners, components and devices under operating conditions in trial operation with process and metallurgical gases from […]

Adjustment of the fuel gas air ratio in the near stoichiometric range

Your goals: Efficient heat treatment of steel, non-ferrous metals, porcelain / ceramics Gas generation from natural gas Complete thermal post-combustion […]

Solutions from topic Industry 4.0 and Measurement

BFI HR-Server – Interactive analysis of high-resolution data

Initial situation: Due to the use of modern measuring systems, increasingly high-resolution (HR) data are collected along the entire process […]

FIDUS – Touchless check for internal and surface defects

Testing bars and wire under 15 mm diameter at high speed for internal defects was been difficult so far. Wire […]

Knowledge management through semantic modeling

Communication between autonomous systems requires a common language and uniform semantics. Furthermore, due to the increasing complexity of the entire […]

IntModCon – Integrated process models for liquid steel production

Initial situation: The development of a melt in temperature and chemical analysis during liquid steel production can generally be observed […]

Solutions from topic Process Optimization

Concepts for reducing friction and wear

Your goals: Optimization of components with regard to wear resistance Selection and evaluation of optimal materials and coatings Optimization of […]

Process models blast furnace frame

Your goals: Determination of the gap and position of the dead man Determination of filling level in the baking rack […]

Optimization of block casting

Your goals: Cost-effective evaluation of possible process changes Improve product quality Avoiding rejects Our portfolio: Design / optimization of pouring […]

High temperature corrosion

Your goals: Under operating conditions (furnace atmosphere, temperature, times) Determination of scale constants Determination of decarburization tendency Selection of suitable […]