Brammen-Stranggußanlage

Solutions

Intelligent and flexible management of production and manufacturing processes was always of central importance to our industrial research partners long before Industry 4.0 became the new paradigm. One of the main reasons for this is that continuous optimisation and further development make substantial contributions to safeguarding their technological leadership while helping to offset the disadvantages that they face in global competition due to their locations in Germany and Europe. In this context, we propose tailored technical solutions to the process industry that we offer either as turnkey solutions, development work or as services. Our promise of service includes the integration of our solutions into existing industrial and production workflows with the goal of assuring trouble-free operation of production processes in practice and so making the added value of our results directly visible.

 

Get in contact with us. Our portfolio is sure to offer new possibilities that will help you to enhance your production and manufacturing operations and achieve lasting improvements in your products and processes.

Solutions from topic Circular Economy

On-line measurement of acid and metal salt concentration in pickling baths

Initial situation: The targeted adjustment of the optimum concentrations of free acid fractions and metals in industrial steel pickling baths […]

DynAcid – Online concentration monitoring in pickling baths

Initial situation: The targeted adjustment of the optimum concentrations of free acid fractions and metals in industrial steel pickling baths […]

Recycling of process residues by injection into metallurgical processes

Initial situation: Fine-grained process residues (eg filter dust or dried sludge) often contain considerable amounts of metals, alloying components and […]

Chemical-free deposition of magnetic particles from liquid process media

Initial situation: In the iron, steel and metal processing industry, the input of metallic particles (for example, scale) into various […]

Solutions from topic Co2 reduction and energy efficiency

CFD- and FEM-Simulation

Your Goals: Improvement of plant efficiency and component optimization by simulation of technical flows in furnace components (burners, fans etc…) […]

1 MW pilot plant

Your goals: Examination of burners, components and devices under operating conditions in trial operation with process and metallurgical gases from […]

Thermography for energy monitoring of products and processes

With the aid of thermocameras, temperatures and energy losses of products and aggregates can be visualized Your goals: Non-contact detection […]

New measuring instrument for the determination of the combustion technology properties of process, mixed and natural gases

Your goals: Efficient combustion of process, mixed and natural gases even in the case of changes in the fuel gas […]

Solutions from topic Industry 4.0 and Measurement

BFI HR-Server – Interactive analysis of high-resolution data

Initial situation: Due to the use of modern measuring systems, increasingly high-resolution (HR) data are collected along the entire process […]

IntModCon – Integrated process models for liquid steel production

Initial situation: The development of a melt in temperature and chemical analysis during liquid steel production can generally be observed […]

DynAcid – Online concentration monitoring in pickling baths

Initial situation: The targeted adjustment of the optimum concentrations of free acid fractions and metals in industrial steel pickling baths […]

Knowledge management through semantic modeling

Communication between autonomous systems requires a common language and uniform semantics. Furthermore, due to the increasing complexity of the entire […]

Solutions from topic Process Optimization

Optimization of dedusting

Goals: Cost-effective inventory and assessment of existing plants with regard to dust emissions and the efficiency of dedusting Proposal and […]

Optimization of block casting

Your goals: Cost-effective evaluation of possible process changes Improve product quality Avoiding rejects Our portfolio: Design / optimization of pouring […]

High temperature corrosion

Your goals: Under operating conditions (furnace atmosphere, temperature, times) Determination of scale constants Determination of decarburization tendency Selection of suitable […]

Concepts for reducing friction and wear

Your goals: Optimization of components with regard to wear resistance Selection and evaluation of optimal materials and coatings Optimization of […]