P-Ofen

TotOptLis – Through-process optimisation of liquid steelmaking

Initial situation:

  • Process control in secondary metallurgy is based on static operating instructions and manual interventions, taking into account measurements and model calculations at individual treatment stations.
  • Target values for single treatment steps do not ensure optimal overall process operation.

Working topics:

  • Development of through-process dynamic models for observation and prediction of steel temperature and steel quality parameters (esp. regarding desulphurisation, degassing, slag conditions).
  • Development of multi-criteria optimisation tools based on operating instructions defined in a manufacturing execution system (MES) coupled to dynamic model prediction calculations.

Results:

  • Optimal adoption of countermeasures when deviations from standard treatment practices regarding quality relevant process parameters occur.
  • Unified cost-effective and resource saving process operation, taking into account the whole chain of treatment steps.

Gallery

Recommendation

Mikrokaltschmieden – Application of machine hammer peening on profiled rolls for wear reduction and improvement of the surface quality and dimensional stability of hot-rolled profiles

Situation: Partially high wear rates can appear at hot rolling of profiles due to thermal and mechanical stresses. High mechanical […]

SUSTAINTAP – Blast furnace sustained tapping practice

Initial situation Unknown position and voidage of the dead man Uncertainty concerning liquid levels of iron and slag Hearth wear […]

OptDeslag – Improved deslagging and slag conditioning

Initial situation: Performance of many metallurgical operations is significantly influenced by the condition of the slag Therefore in some cases […]

BOFdePhos – Control of Dephosphorisation in BOF process

Initial situation: End-point control of the Oxygen Steelmaking Converter (BOF) process is mainly based on results of a static charge […]