Brammen-Stranggußanlage

Solutions

Intelligent and flexible management of production and manufacturing processes was always of central importance to our industrial research partners long before Industry 4.0 became the new paradigm. One of the main reasons for this is that continuous optimisation and further development make substantial contributions to safeguarding their technological leadership while helping to offset the disadvantages that they face in global competition due to their locations in Germany and Europe. In this context, we propose tailored technical solutions to the process industry that we offer either as turnkey solutions, development work or as services. Our promise of service includes the integration of our solutions into existing industrial and production workflows with the goal of assuring trouble-free operation of production processes in practice and so making the added value of our results directly visible.

 

Get in contact with us. Our portfolio is sure to offer new possibilities that will help you to enhance your production and manufacturing operations and achieve lasting improvements in your products and processes.

Solutions from topic Circular Economy

DynAcid – Online concentration monitoring in pickling baths

Initial situation: The targeted adjustment of the optimum concentrations of free acid fractions and metals in industrial steel pickling baths […]

On-line measurement of acid and metal salt concentration in pickling baths

Initial situation: The targeted adjustment of the optimum concentrations of free acid fractions and metals in industrial steel pickling baths […]

Recycling of process residues by injection into metallurgical processes

Initial situation: Fine-grained process residues (eg filter dust or dried sludge) often contain considerable amounts of metals, alloying components and […]

Processing of raw materials and residues by agglomeration

Situation: Agglomeration also results in fine-grained feedstocks, e.g. Alternative carbon carriers, fine-grained or ferrous residuals, and made usable for sintering […]

Solutions from topic Co2 reduction and energy efficiency

Adjustment of the fuel gas air ratio in the near stoichiometric range

Your goals: Efficient heat treatment of steel, non-ferrous metals, porcelain / ceramics Gas generation from natural gas Complete thermal post-combustion […]

Thermography for energy monitoring of products and processes

With the aid of thermocameras, temperatures and energy losses of products and aggregates can be visualized Your goals: Non-contact detection […]

New measuring instrument for the determination of the combustion technology properties of process, mixed and natural gases

Your goals: Efficient combustion of process, mixed and natural gases even in the case of changes in the fuel gas […]

CFD- and FEM-Simulation

Your Goals: Improvement of plant efficiency and component optimization by simulation of technical flows in furnace components (burners, fans etc…) […]

Solutions from topic Industry 4.0 and Measurement

Spülprozessüberwachung

Goals: Monitoring and optimum control of ladle stirring in secondary metallurgy Information on the amount of stirring gas actually available […]

IntModCon – Integrated process models for liquid steel production

Initial situation: The development of a melt in temperature and chemical analysis during liquid steel production can generally be observed […]

BFI HR-Server – Interactive analysis of high-resolution data

Initial situation: Due to the use of modern measuring systems, increasingly high-resolution (HR) data are collected along the entire process […]

DynTemp – Fiber optic melt temperature measurement

Initial situation: The measurement of a representative melt temperature which is the average value of the entire melt, is of […]

Solutions from topic Process Optimisation

High temperature corrosion

Your goals: Under operating conditions (furnace atmosphere, temperature, times) Determination of scale constants Determination of decarburization tendency Selection of suitable […]

Process models blast furnace frame

Your goals: Determination of the gap and position of the dead man Determination of filling level in the baking rack […]

Concepts for reducing friction and wear

Your goals: Optimization of components with regard to wear resistance Selection and evaluation of optimal materials and coatings Optimization of […]

Optimization of dedusting

Goals: Cost-effective inventory and assessment of existing plants with regard to dust emissions and the efficiency of dedusting Proposal and […]