REKUKER – Ceramic heat exchanger

Initial situation:

  • Steel recuperators are limited in the application temperature.
  • Ceramic recuperator burners are suitable for 1,200 ° C, but are only available for small capacities.
  • Ceramic recuperator burners are not suitable for dusty atmospheres.

Working topics:

  • Process development for the novel ceramic high-temperature recuperator.
  • Material development and new joining techniques for ceramic high-temperature heat exchangers.
  • Development of specific manufacturing and joining technology.
  • Implementation of the new process in technical applications.

Results:

  • High energy saving thanks to intensive combustion air preheating.
  • Recuperative heat recovery up to the MW range.
  • Recuperative combustion air preheating to 800 – 1000 ° C.
  • Construction of a demonstrator and test at the 1 MW BFI own burner test facility.

Recommendation

Optimal Residual Stress Control – ORSC

Situation: Trend in product development where higher quality standards with tighter material property tolerances are demanded by clients. Quality problems […]

Quality4.0 – Transparent product quality supervision in the age of Industry 4.0

Situation: Progressive digitalization is changing the game of many industrial sectors. One of the main aspects of todays’ Industry 4.0 […]

PowGETEG – TEG for high temperature waste heat recovery

Initial situation: Industries involve a huge amount of energy demand. A considerable amount of this energy is lost and escapes […]

SimulEAF – Optimization of the processes in the electric arc furnace

Initial situation: The complete simulation of the complex processes in the electric arc furnace requires a previously uncontrolled numerical effort. […]